The process flow of Roller processing parts is a precise and complex process, which involves multiple steps to ensure the high quality and accuracy of the roller. The following are the main steps of the process flow of Roller processing parts:
Pre-process preparation stage
Material selection: The material of the roller should have the characteristics of high wear resistance and high strength.
Design and drawing: According to the working characteristics and use occasions of the roller, reasonable structural design and drawing are carried out to ensure that the roller can meet the actual use needs.
Process regulations: According to the requirements of roller processing, detailed process regulations are formulated to clarify the various parameters and key points in the processing process.
Roller rough processing stage
Turning: Use a lathe to perform rough processing of the roller, such as turning the outer diameter and end face of the roller. When turning, pay attention to the selection of tools, the adjustment of cutting parameters and the control of processing accuracy.
Milling: According to the requirements of the roller wheel surface and gear, milling is performed on a milling machine. When milling, pay attention to the selection of tools, the adjustment of cutting parameters and the control of milling paths.
Grinding: Grinding the roller body, shaft hole, teeth and end face of the roller is the most critical link in roller processing. During grinding, the grinding state of the machine tool, the selection of tools and the selection of grinding wheels must be strictly controlled to ensure the smoothness and precision of the roller surface.
Roller finishing stage
Drilling: Drilling the core hole or fixed hole on the roller.
Broaching: Use a broaching machine to remove burrs and treat the surface finish of the roller shaft hole.
Polishing: Polish the surface finish of the roller to improve the surface quality of the roller.
Dimension detection and packaging stage
Dimension detection: Dimension detection of the roller, including measuring the diameter, length, pitch and number of teeth of the roller to ensure that the roller meets the design requirements.
Packaging: After completing the roller dimension detection, the roller is packaged to ensure its safe transportation and storage.
The process of roller processing parts is a high-precision and high-efficiency process, and each step needs to be strictly controlled to ensure the quality and performance of the roller.
