When CNC machining parts hardware is processed, handling chips during the processing is a crucial link, which is directly related to processing efficiency, machine tool maintenance, working environment safety and environmental protection. The following are several main methods for handling chips during processing:
Use chip handling device:
Machine tool built-in device: Many CNC machine tools are equipped with built-in chip handling devices, such as chip troughs, chip rollers, etc. These devices can automatically collect chips from the cutting area and discharge them outside the machine tool through chip troughs or pipes to reduce chip splashing and accumulation.
Externally installed devices: For machine tools that are not equipped with sufficient chip handling capabilities, chip collection devices such as chip conveyors and chip collection boxes can be installed externally to collect and process chips through pipes.
Manual cleaning:
For processing tasks with small cutting volume or the chip handling device built into the machine tool cannot meet the needs, manual cleaning can be performed regularly. Operators need to wear protective equipment, use special tools to clean the chips, and handle them in the prescribed manner.
Chip recycling and reuse:
Metal chips have a high recycling value. Through collection, classification and processing (such as smelting, casting, etc.), they can be reused in other production links, which not only reduces resource waste but also reduces environmental pollution.
Pay attention to the storage and transportation of chips:
Chips need to be effectively stored and transported during the processing process to prevent secondary pollution and safety accidents. The storage container should be well sealed, and closed transportation tools should be used during transportation to avoid chip splashing and leakage.
Optimize cutting parameters:
By reasonably setting cutting parameters (such as cutting speed, feed rate, cutting depth, etc.), the shape and amount of chips can be improved, making the chips easier to handle. For example, a smaller tool tip radius and appropriate cutting depth help control the breakage and discharge of chips.
In summary, the processing of chips in the process of CNC machining parts hardware processing requires comprehensive consideration of multiple methods, including the use of chip handling devices, manual cleaning, chip recycling and reuse, and optimization of cutting parameters. These measures can ensure the smooth progress of the processing process, improve production efficiency, and protect the environment and resources at the same time.
